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Valves for Nuclear Power Plants — Aktau

Aktau is Kazakhstan's Caspian oil export hub — gateway to the Kashagan field (NCOC consortium: Shell, ExxonMobil, Total, KMG, ENI — 370,000 bopd from world's largest new discovery) which requires NACE MR0175 API 6D Class 600–1500 ball and gate valves for its exceptionally sour crude (high H₂S + CO₂), duplex SS 2205 or super duplex 2507 valves for the Kashagan cryogenic sour gas injection system (SGI), and HIPPS ball valves (SIL 3) for HP wellhead ESD; the Aktau Caspian port terminal loads crude onto tankers for the Trans-Caspian route to Baku (Azerbaijan) requiring API 6D pig receiver ball valves and loading arm check valves; KazMunayGas' Atyrau refinery (5.5 Mt/yr) north of Aktau processes Tengiz and Kashagan crude requiring API 600 gate valves and Class 300 ball valves; Vajra Industrial Solutions exports to Kazakh EPCC contractors and KMG subsidiary procurement with Customs Union (EAEU) TR CU 032/2013 pressure equipment declarations.

ASME Section III Class 2/3 gate, globe, and check valves with N-stamp traceability for nuclear power plant balance-of-plant, auxiliary, and spent-fuel cooling systems.

ASME Section III (Class 2/3)ASME B16.34IEEE 382 (MOV)IEEE 344 (Seismic)10 CFR 50 Appendix B
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Nuclear Power Plants Valves — Available in Aktau

Gate Valve (ASME Sec. III Cl.2)

Class 150 / 300 / 600 (ASME B16.34 ratings)

Main isolation on auxiliary cooling, emergency core cooling (ECCS) suction, and spent fuel pool cooling

Materials: A351 CF8M (SS316 cast), A182 F316 forged (Class 2); WCB with SS316 trim (Class 3)  ·  Standards: ASME Section III NB/NC/ND, ASME B16.34, ASME B16.10
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Globe Valve

Class 150 / 300

Throttling and control on reactor auxiliary cooling, chemical dosing, and letdown systems

Materials: A351 CF8M SS316, A182 F316L for radioactive waste service  ·  Standards: ASME Section III Class 2/3, IEEE 382 for motor-operated versions
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Check Valve

Class 150 / 300 / 600

Back-flow prevention on ECCS injection lines, charging pump outlets, and feedwater systems

Materials: A351 CF8M (SS316), A182 F316 lift or swing check  ·  Standards: ASME Section III Class 2/3, API 594
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Butterfly Valve

Class 150

Large-bore isolation on service water, component cooling water, and turbine building HVAC

Materials: A216 WCB with SS316 disc and EPDM seat; rubber-lined for raw water service  ·  Standards: ASME Section III Class 3, AWWA C504, IEEE 382
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Nuclear Power Plants Industry in Aktau

Aktau is Kazakhstan's Caspian oil export hub — gateway to the Kashagan field (NCOC consortium: Shell, ExxonMobil, Total, KMG, ENI — 370,000 bopd from world's largest new discovery) which requires NACE MR0175 API 6D Class 600–1500 ball and gate valves for its exceptionally sour crude (high H₂S + CO₂), duplex SS 2205 or super duplex 2507 valves for the Kashagan cryogenic sour gas injection system (SGI), and HIPPS ball valves (SIL 3) for HP wellhead ESD; the Aktau Caspian port terminal loads crude onto tankers for the Trans-Caspian route to Baku (Azerbaijan) requiring API 6D pig receiver ball valves and loading arm check valves; KazMunayGas' Atyrau refinery (5.5 Mt/yr) north of Aktau processes Tengiz and Kashagan crude requiring API 600 gate valves and Class 300 ball valves; Vajra Industrial Solutions exports to Kazakh EPCC contractors and KMG subsidiary procurement with Customs Union (EAEU) TR CU 032/2013 pressure equipment declarations.

Oil & Gas (Kashagan NCOC, Tengiz TCO logistics)Petrochemical (KazMunayGas complex)Port & Logistics (Caspian Sea oil terminal)Nuclear Power (Aktau BN-350 decommissioned, new NPP planned)Chemical Industry

Critical Valve Requirements

ASME Section III Class 2/3 design: complete material traceability (Certified Material Test Reports — CMTRs) for all pressure-boundary components
N-stamp or NA-stamp: third-party ASME Nuclear Inspector oversight for Class 2 and above
Seismic qualification per IEEE 344 — valves on safety-related systems must withstand Operating Basis Earthquake (OBE) and Safe Shutdown Earthquake (SSE)
Motor-operated valves (MOVs) qualified per IEEE 382 — torque, voltage variation, and harsh-environment performance testing
QA programme per 10 CFR 50 Appendix B (USA) or AERB Safety Guide (India) — design control, procurement document control, inspection, and test records
No substitution of materials without NCR (Non-Conformance Report) and AERB/NRC approval — traceability is mandatory

Why Aktau's Oil & Gas (Kashagan NCOC, Tengiz TCO logistics) Sector Needs Nuclear Power Plants Valves

Aktau is Kazakhstan's Caspian oil export hub — gateway to the Kashagan field (NCOC consortium: Shell, ExxonMobil, Total, KMG, ENI — 370,000 bopd from world's largest new discovery) which requires NACE MR0175 API 6D Class 600–1500 ball and gate valves for its exceptionally sour crude (high H₂S + CO₂), duplex SS 2205 or super duplex 2507 valves for the Kashagan cryogenic sour gas injection system (SGI), and HIPPS ball valves (SIL 3) for HP wellhead ESD; the Aktau Caspian port terminal loads crude onto tankers for the Trans-Caspian route to Baku (Azerbaijan) requiring API 6D pig receiver ball valves and loading arm check valves; KazMunayGas' Atyrau refinery (5.5 Mt/yr) north of Aktau processes Tengiz and Kashagan crude requiring API 600 gate valves and Class 300 ball valves; Vajra Industrial Solutions exports to Kazakh EPCC contractors and KMG subsidiary procurement with Customs Union (EAEU) TR CU 032/2013 pressure equipment declarations. Key facilities in the Aktau area — including NCOC Kashagan Oil Field (75 km offshore — 370,000 bopd, world's largest new field), KazMunayGas Atyrau Refinery (70 km north — 5.5 Mt/yr), Aktau Caspian Sea Port (crude oil export — Caspian Pipeline Consortium transhipment) — rely on Gate Valve (ASME Sec. III Cl.2) for their oil & gas (kashagan ncoc, tengiz tco logistics) operations. Vajra Industrial Solutions supplies Gate Valve (ASME Sec. III Cl.2), Globe Valve, Check Valve, Butterfly Valve for nuclear power plants projects across Mangystau Region, with full ASME Section III (Class 2/3) and ASME B16.34 compliance documentation — EN 10204 3.1 material test certificates, API 598 pressure test reports, and third-party inspection co-ordination available for every order.

Delivery to Aktau

Vajra Industrial Solutions offers export documentation and delivery to Aktau in 7–14 business days. Emergency dispatch available for plant shutdowns and critical site requirements.

Also serving: NCOC Kashagan Oil Field (75 km offshore — 370,000 bopd, world's largest new field), KazMunayGas Atyrau Refinery (70 km north — 5.5 Mt/yr), Aktau Caspian Sea Port (crude oil export — Caspian Pipeline Consortium transhipment), Tengiz/TCO Field (300 km north — Chevron/ExxonMobil/KMG), KazMunayGas Petro Kazakhstan Refinery Shymkent (800 km east)

FAQ — Nuclear Power Plants Valves in Aktau

Do you supply nuclear power plants valves in Aktau?
Yes. Vajra Industrial Solutions supplies Gate Valve (ASME Sec. III Cl.2), Globe Valve, Check Valve, Butterfly Valve for nuclear power plants applications in Aktau, Mangystau Region. Aktau is Kazakhstan's Caspian oil export hub — gateway to the Kashagan field (NCOC consortium: Shell, ExxonMobil, Total, KMG, ENI — 370,000 bopd from world's largest new discovery) which requires NACE MR0175 API 6D Class 600–1500 ball and gate valves for its exceptionally sour crude (high H₂S + CO₂), duplex SS 2205 or super duplex 2507 valves for the Kashagan cryogenic sour gas injection system (SGI), and HIPPS ball valves (SIL 3) for HP wellhead ESD; the Aktau Caspian port terminal loads crude onto tankers for the Trans-Caspian route to Baku (Azerbaijan) requiring API 6D pig receiver ball valves and loading arm check valves; KazMunayGas' Atyrau refinery (5.5 Mt/yr) north of Aktau processes Tengiz and Kashagan crude requiring API 600 gate valves and Class 300 ball valves; Vajra Industrial Solutions exports to Kazakh EPCC contractors and KMG subsidiary procurement with Customs Union (EAEU) TR CU 032/2013 pressure equipment declarations. We offer export documentation and delivery to Aktau in 7–14 business days with full documentation and third-party inspection.
What certifications are required for nuclear power plants valves in Aktau?
For nuclear power plants in Aktau, the applicable standards are: ASME Section III (Class 2/3), ASME B16.34, IEEE 382 (MOV), IEEE 344 (Seismic), 10 CFR 50 Appendix B, AERB (India), NRC Regulatory Guides. All valves are supplied with full documentation including material test reports (EN 10204 3.1/3.2), pressure test certificates, and dimensional inspection reports. Third-party inspection (TPI) by EIL, Bureau Veritas, Lloyd's Register, or the client's nominated inspector can be arranged.
What is the delivery time for nuclear power plants valves to Aktau?
Standard stock sizes: export documentation and delivery to Aktau in 7–14 business days. Custom sizes and special materials (Duplex, Hastelloy, P91): 4–8 weeks manufacturing lead time. Express dispatch available for urgent site requirements. Contact us at +91-9979774557 or sales@vajravyuh.com with your specification and required delivery date.
What is ASME Section III and why does nuclear require it?
ASME Section III is the Boiler and Pressure Vessel Code for Nuclear Facility Components. Unlike ASME B16.34 (industrial valves), Section III imposes full design analysis, material traceability to mill certificates (CMTRs), N-stamp third-party oversight during manufacturing, and complete quality records. Class 1 covers the primary pressure boundary (reactor coolant), Class 2 covers safety-related secondary systems (ECCS, spent fuel cooling), and Class 3 covers other safety-related systems (service water). Vajra supplies Class 2 and 3 components for balance-of-plant applications.
What is the difference between nuclear Class 2 and Class 3 valves?
ASME Section III Class 2 applies to systems that could affect the safety function of the reactor coolant boundary — e.g., emergency core cooling, spent fuel pool cooling. Class 3 applies to systems important to safety but with a lower direct interface — service water, fire protection, component cooling water. Class 2 requires more rigorous design documentation, full material traceability, and N-stamp inspection. Class 3 has slightly relaxed requirements but still demands CMTRs and a documented QA programme.

Other Application Guides for Aktau

Oil & Gas PipelinesPharmaceutical & Biotech (Cleanroom / Hygienic)LNG & Cryogenic ServiceWater Treatment & DesalinationRefinery & Petrochemical ProcessPower Generation (Thermal, Gas, Hydro)Marine & Offshore ServiceMining & Mineral ProcessingHVAC & Building ServicesChemical & Petrochemical ProcessingHygienic Food & Beverage ProcessingHydrogen & Clean Energy ServiceDesalination & High-Purity WaterPulp & Paper IndustryAmmonia & Fertiliser PlantsOffshore & Subsea ApplicationsCoke Oven & Steel PlantsEthylene Crackers & Olefin PlantsChlor-Alkali PlantsSugar & Ethanol PlantsGeothermal Power PlantsAir Separation Units (ASU)Compressed Gas & CNG SystemsBiogas & Biomass PlantsCarbon Capture & Storage (CCS)Fire Protection SystemsShipbuilding & Marine RepairDistrict Heating & Cooling SystemsPharmaceutical & Biotechnology PlantsGlass, Ceramics & Refractory IndustriesTextile & Dyeing Plants

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Nuclear Power Plants Valves — Aktau

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Standards

ASME Section III (Class 2/3)
ASME B16.34
IEEE 382 (MOV)
IEEE 344 (Seismic)
10 CFR 50 Appendix B
AERB (India)
NRC Regulatory Guides

Product Categories

Gate Valves Globe Valves Butterfly Valves Check Valves

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