Oil & Gas×Globe Valves

Globe Valves for Oil & Gas

Globe valves in oil & gas service cover a wide range of critical functions — from throttling steam injection into heavy oil reservoirs to regulating pressure in refinery desalter and crude distillation overhead systems. Vajra Industrial Solutions supplies API 623 (bolted bonnet) and BS 1873 (pressure-seal) globe valves in carbon steel, chrome-moly alloy, stainless steel, and NACE MR0175-compliant sour service grades for upstream wellhead, midstream compressor station, and downstream refinery applications.

Key Applications — Globe Valves in Oil & Gas

Steam Injection Throttling (Heavy Oil / EOR)

Globe valves for steam injection enhanced oil recovery (EOR) — throttling high-pressure steam from generation units to injection headers. High-temperature alloy steel (WC6 or WC9) at Class 600–1500 for steam at 250–350°C. Bellows-seal option for steam injection manifold where zero atmospheric stem leakage is required. Hard-faced Stellite 6 disc and seat for erosive steam service.

DN50–DN200, Class 600–1500, WC6 / WC9, Stellite trim, API 623 / ASME B16.34

Compressor Station Throttle and Bypass

Globe valves for natural gas compressor station anti-surge bypass, kickback control, and suction/discharge pressure control. Carbon steel (WCB) or stainless steel 316 at Class 300–600. Anti-surge bypass globe valves must respond quickly — pneumatically actuated with positioner. NACE MR0175 compliance for sour gas compressor stations (H₂S content).

DN50–DN150, Class 300–600, WCB / CF8M, NACE MR0175, pneumatic actuator, API 623

Refinery Crude Distillation Overhead Control

Globe valves for crude distillation unit overhead reflux drum control — reflux return rate, overhead product draw-off throttling, and pressure control. Stainless steel 316L for corrosive overhead (HCl, H₂S, CO₂ in overhead water phase). Nace MR0175 compliance for sour crude service. API 623 bolted bonnet for Class 150–300 overhead service at moderate temperature.

DN50–DN200, Class 150–300, CF8M / SS 316L, NACE MR0175, API 623

Sour Service Globe Valves (NACE MR0175)

Globe valves for oil & gas service containing H₂S (hydrogen sulfide) above threshold concentrations — sour service per NACE MR0175 / ISO 15156. All body, trim, packing, and bolting materials must comply with hardness limits (body: HRC ≤22; trim: controlled hardness per applicable NACE table). Carbon steel bodies with NACE heat treatment; Duplex 2205 or Inconel 625 trim for highest corrosion resistance in sour brine service.

DN25–DN200, Class 150–1500, NACE MR0175 carbon steel / Duplex 2205, ISO 15156 MTCs

HP/HT Wellhead and Production Manifold Throttling

Pressure-seal bonnet globe valves for high-pressure wellhead and production manifold throttling at Class 900–2500. Pressure-seal design eliminates bolted bonnet leakage risk at pressures above 250 bar. Forged bodies (A182 F22 or F316) for Class 1500–2500. Hard-faced seats (Stellite 6) for erosive well fluid. API 6A-style documentation available for wellhead service.

DN25–DN100, Class 900–2500, A182 F22 / F316 forged, pressure-seal bonnet, Stellite trim

Required Certifications

API 623 — Steel Globe Valves: Flanged and Butt-welding Ends (bolted bonnet)BS 1873 — Steel Globe and Globe Stop-and-Check Valves (international standard)ASME B16.34 — Pressure-Temperature Ratings (all pressure classes)NACE MR0175 / ISO 15156 (mandatory for any H₂S sour service)EN 10204 3.1 MTCs with PMI (Positive Material Identification)API 598 — Production Pressure TestingAPI 607 — Fire Testing (where globe valve is in hydrocarbon isolation service)IBR Schedule IV (steam injection wells and steam headers in India)

Recommended Materials

A216 WCB (carbon steel) — standard duty oil & gas up to 425°C
A217 WC6 (1.25Cr-0.5Mo) — steam injection and high-temperature process to 540°C
A217 WC9 (2.25Cr-1Mo) — HP steam injection to 595°C
A351 CF8M (SS 316 cast) — corrosive overhead and process service
A182 F22 forged (2.25Cr-1Mo) — HP/HT wellhead Class 1500–2500 forged body
A182 F51 (Duplex 2205 forged) — highly corrosive sour brine, offshore service
Stellite 6 (Co-Cr-W alloy) trim — hard-facing disc and seat for steam and erosive service

Selection Factors

Pressure class: API 623 bolted bonnet for Class 150–900; pressure-seal bonnet for Class 900+ where bolted bonnet leakage risk is unacceptable
NACE: Any H₂S content above NACE threshold (pHpw ≤3.5 or H₂S partial pressure ≥0.0003 MPa) requires full NACE MR0175 compliance
Trim hardness: Stellite 6 hard-facing for steam injection, erosive, and high-velocity service
Bellows-seal: Required if atmospheric emission of process vapours is unacceptable (fugitive emission regulations)
Actuation: Pneumatic positioner for throttling control (compressor anti-surge, reflux control); handwheel for manual throttling
End connections: RF flanged Class 150–600; RTJ Class 900+ for high-pressure seal integrity

Technical FAQs

What is API 623 and how does it differ from BS 1873 for globe valves?
API 623 (Steel Globe Valves: Flanged and Butt-welding Ends, Bolted Bonnets) is the American Petroleum Institute standard for globe valves in oil refinery and petrochemical service. BS 1873 is the British Standard equivalent, widely used in the UK, India, and other international oil & gas markets. The main differences: API 623 is limited to bolted bonnet designs, addresses face-to-face dimensions per ASME B16.10, and requires API 598 pressure testing. BS 1873 covers both bolted and pressure-seal bonnets, and is referenced in UK and Indian oil & gas specifications (along with API standards). For export projects to the Middle East, Southeast Asia, and India, both API 623 and BS 1873 are accepted — the purchaser specification will state which standard governs. Vajra supplies globe valves to both standards with full material traceability.
When is a pressure-seal bonnet required on an oil & gas globe valve?
Pressure-seal bonnets are required when the combination of high pressure and high temperature makes conventional bolted bonnet joints unreliable. ASME B16.34 and API engineering practice typically specifies pressure-seal bonnets for Class 900 and above (approximately 150 bar at 500°C with WC9). The pressure-seal principle: instead of bolts compressing a flat ring gasket, the pressure-seal ring (a truncated cone made of a soft material — carbon graphite for high temperature, PTFE for moderate temperature) is forced by internal pressure to seal harder against the body ID taper. As pressure increases, the seal force increases proportionally — the opposite of a bolted bonnet where bolts resist pressure and the gasket compression remains constant. Pressure-seal bonnets are standard for main steam isolation globe valves, HP steam injection throttle valves, and high-pressure wellhead globe valves at Class 1500–2500.
What does NACE MR0175 mean for globe valve material selection in sour service?
NACE MR0175 / ISO 15156 establishes the materials, hardness, and heat treatment requirements for equipment exposed to wet H₂S in oil & gas production. 'Wet H₂S' triggers sour service requirements when the pH of the water phase is ≤7 and H₂S is present, or when H₂S partial pressure exceeds thresholds defined in NACE MR0175 Part 1. For globe valves in sour service: (1) Body must be in NACE-compliant carbon steel with hardness ≤HRC 22 (250 HBW) — normalised and tempered WCB; (2) Trim (disc, seat ring, stem) must meet material and hardness requirements for the applicable NACE MR0175 table — SS 316L or Duplex 2205 trim is common; (3) Bolting must be NACE-compliant (B7M/2HM for carbon steel bolts/nuts); (4) Packing must be graphite or PTFE — asbestos is prohibited. Full NACE MR0175 compliance documentation including heat treatment records and hardness testing results is required with the EN 10204 3.1 MTC.

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