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Valves for Mining & Mineral Processing - Cilacap

Cilacap on the south coast of Central Java is the site of Pertamina's Refinery Unit IV - Indonesia's largest refinery at around 348,000 bpd - integrated with paraxylene, aromatics, and lube base-oil units, alongside a major coal-fired power complex, a large cement plant, and the Tanjung Intan port; refinery, petrochemical, and power service demands a broad valve portfolio to Pertamina and licensor standards - API 6D ball, gate, and check valves in A216 WCB and A351 CF8M for crude, product, and gas lines, NACE MR0175 valves for hydrotreating and sour service, high-temperature WC9 and F22 valves for hydrocracker, platformer, and CDU/VDU duty, fire-safe API 607 valves throughout, IBR-equivalent and ASME B16.34 steam valves for the power plant, knife gate and pinch valves for coal and ash handling, and API 526 safety-relief valves for reactor and boiler protection; SNI conformity, PIB customs documentation, and full MTCs are required; Vajra Industrial Solutions supplies Cilacap refinery, petrochemical, and power buyers and their turnaround and EPC contractors with API 6D, NACE, high-temperature, fire-safe, and abrasion-resistant valve packages with full traceability and export documentation to Indonesia.

Knife gate valves, pinch valves, sleeved plug valves, and HDPE-lined butterfly valves for slurry, tailings, acid mine drainage, and CIP/CIL gold extraction circuits.

ISO 9001:2015ASME B16.34MSS SP-81 (Stainless steel gate valves)ISO 10434 (Gate valves for petroleum)AS 4041 (Australian pressure piping)
API 6D Certified
ASME B16.34
ISO 9001:2015
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Mining & Mineral Processing Valves - Available in Cilacap

Knife Gate Valve

PN 6 / PN 10 / PN 16

Primary on/off isolation for slurry, tailings, and pulp lines - blade cuts through solids for positive shutoff

Materials: Cast iron or CS body, SS 316 or hardened SS420 blade, natural rubber or EPDM seat liner  ·  Standards: ISO 9001, MSS SP-81, EN 13397
View Knife Gate Valve options for Cilacap

Pinch Valve

PN 6 / PN 10

Zero internal obstruction - rubber sleeve pinches shut, ideal for high-solids abrasive slurries and tailings

Materials: CS or DI body, natural rubber or EPDM sleeve (food grade for mineral processing if required)  ·  Standards: ISO 9001, EN 13397
View Pinch Valve options for Cilacap

Sleeved Plug Valve

PN 10 / PN 16

Quarter-turn isolation with PTFE or rubber sleeve for corrosive mine process chemicals (cyanide, acid leach)

Materials: CS or DI body, PTFE sleeve for acid/cyanide, polyurethane sleeve for abrasive slurry  ·  Standards: ASME B16.34, ISO 9001
View Sleeved Plug Valve options for Cilacap

HDPE-Lined / PVDF-Lined Butterfly Valve

PN 10 / PN 16

Corrosion-resistant isolation for acid mine drainage (AMD), sulphuric acid leach, and electrowinning circuits

Materials: DI body with HDPE or PVDF lining, HDPE disc, EPDM seat  ·  Standards: EN 593, ISO 9001
View HDPE-Lined / PVDF-Lined Butterfly Valve options for Cilacap

Mining & Mineral Processing Industry in Cilacap

Cilacap on the south coast of Central Java is the site of Pertamina's Refinery Unit IV - Indonesia's largest refinery at around 348,000 bpd - integrated with paraxylene, aromatics, and lube base-oil units, alongside a major coal-fired power complex, a large cement plant, and the Tanjung Intan port; refinery, petrochemical, and power service demands a broad valve portfolio to Pertamina and licensor standards - API 6D ball, gate, and check valves in A216 WCB and A351 CF8M for crude, product, and gas lines, NACE MR0175 valves for hydrotreating and sour service, high-temperature WC9 and F22 valves for hydrocracker, platformer, and CDU/VDU duty, fire-safe API 607 valves throughout, IBR-equivalent and ASME B16.34 steam valves for the power plant, knife gate and pinch valves for coal and ash handling, and API 526 safety-relief valves for reactor and boiler protection; SNI conformity, PIB customs documentation, and full MTCs are required; Vajra Industrial Solutions supplies Cilacap refinery, petrochemical, and power buyers and their turnaround and EPC contractors with API 6D, NACE, high-temperature, fire-safe, and abrasion-resistant valve packages with full traceability and export documentation to Indonesia.

Refining (Pertamina Cilacap Refinery - ~348,000 bpd, Indonesia's largest)Petrochemicals (paraxylene, aromatics, lube base oils)Power Generation (Cilacap coal-fired power complex)Cement (Holcim/Solusi Bangun Indonesia)Ports & EPC

Critical Valve Requirements

Abrasion resistance - rubber or polyurethane liners to resist slurry particle erosion
Full-bore design for knife gate and pinch valves - prevents solids bridging and line blockage
Chemical resistance to cyanide solutions (CIP/CIL), sulphuric acid (SX-EW), and lime slurry
Bi-directional sealing for knife gate valves where reverse flow pressure is possible
Flushable seal design - provision for water seal flushing to prevent slurry drying in seat area
Replaceable wear components - sleeves, liners, seats must be field-replaceable to minimise downtime
Actuator reliability - heavy-duty pneumatic or electric actuators for remote operation in remote mine sites

Why Cilacap's Refining (Pertamina Cilacap Refinery - ~348,000 bpd, Indonesia's largest) Sector Needs Mining & Mineral Processing Valves

Cilacap on the south coast of Central Java is the site of Pertamina's Refinery Unit IV - Indonesia's largest refinery at around 348,000 bpd - integrated with paraxylene, aromatics, and lube base-oil units, alongside a major coal-fired power complex, a large cement plant, and the Tanjung Intan port; refinery, petrochemical, and power service demands a broad valve portfolio to Pertamina and licensor standards - API 6D ball, gate, and check valves in A216 WCB and A351 CF8M for crude, product, and gas lines, NACE MR0175 valves for hydrotreating and sour service, high-temperature WC9 and F22 valves for hydrocracker, platformer, and CDU/VDU duty, fire-safe API 607 valves throughout, IBR-equivalent and ASME B16.34 steam valves for the power plant, knife gate and pinch valves for coal and ash handling, and API 526 safety-relief valves for reactor and boiler protection; SNI conformity, PIB customs documentation, and full MTCs are required; Vajra Industrial Solutions supplies Cilacap refinery, petrochemical, and power buyers and their turnaround and EPC contractors with API 6D, NACE, high-temperature, fire-safe, and abrasion-resistant valve packages with full traceability and export documentation to Indonesia. Key facilities in the Cilacap area - including Pertamina Refinery Unit IV (RU IV) Cilacap, Cilacap aromatics and lube base-oil plants, Cilacap coal-fired power station (S2P / Sumber Segara Primadaya) - rely on Knife Gate Valve for their refining (pertamina cilacap refinery - ~348,000 bpd, indonesia's largest) operations. Vajra Industrial Solutions supplies Knife Gate Valve, Pinch Valve, Sleeved Plug Valve, HDPE-Lined / PVDF-Lined Butterfly Valve for mining & mineral processing projects across Central Java, with full ISO 9001:2015 and ASME B16.34 compliance documentation - EN 10204 3.1 material test certificates, API 598 pressure test reports, and third-party inspection co-ordination available for every order.

Delivery to Cilacap

Vajra Industrial Solutions offers export documentation and delivery to Cilacap in 7–14 business days. Emergency dispatch available for plant shutdowns and critical site requirements.

Also serving: Pertamina Refinery Unit IV (RU IV) Cilacap, Cilacap aromatics and lube base-oil plants, Cilacap coal-fired power station (S2P / Sumber Segara Primadaya), Solusi Bangun Indonesia (Holcim) cement plant and Tanjung Intan port

FAQ - Mining & Mineral Processing Valves in Cilacap

Do you supply mining & mineral processing valves in Cilacap?
Yes. Vajra Industrial Solutions supplies Knife Gate Valve, Pinch Valve, Sleeved Plug Valve, HDPE-Lined / PVDF-Lined Butterfly Valve for mining & mineral processing applications in Cilacap, Central Java. Cilacap on the south coast of Central Java is the site of Pertamina's Refinery Unit IV - Indonesia's largest refinery at around 348,000 bpd - integrated with paraxylene, aromatics, and lube base-oil units, alongside a major coal-fired power complex, a large cement plant, and the Tanjung Intan port; refinery, petrochemical, and power service demands a broad valve portfolio to Pertamina and licensor standards - API 6D ball, gate, and check valves in A216 WCB and A351 CF8M for crude, product, and gas lines, NACE MR0175 valves for hydrotreating and sour service, high-temperature WC9 and F22 valves for hydrocracker, platformer, and CDU/VDU duty, fire-safe API 607 valves throughout, IBR-equivalent and ASME B16.34 steam valves for the power plant, knife gate and pinch valves for coal and ash handling, and API 526 safety-relief valves for reactor and boiler protection; SNI conformity, PIB customs documentation, and full MTCs are required; Vajra Industrial Solutions supplies Cilacap refinery, petrochemical, and power buyers and their turnaround and EPC contractors with API 6D, NACE, high-temperature, fire-safe, and abrasion-resistant valve packages with full traceability and export documentation to Indonesia. We offer export documentation and delivery to Cilacap in 7–14 business days with full documentation and third-party inspection.
What certifications are required for mining & mineral processing valves in Cilacap?
For mining & mineral processing in Cilacap, the applicable standards are: ISO 9001:2015, ASME B16.34, MSS SP-81 (Stainless steel gate valves), ISO 10434 (Gate valves for petroleum), AS 4041 (Australian pressure piping). All valves are supplied with full documentation including material test reports (EN 10204 3.1/3.2), pressure test certificates, and dimensional inspection reports. Third-party inspection (TPI) by EIL, Bureau Veritas, Lloyd's Register, or the client's nominated inspector can be arranged.
What is the delivery time for mining & mineral processing valves to Cilacap?
Standard stock sizes: export documentation and delivery to Cilacap in 7–14 business days. Custom sizes and special materials (Duplex, Hastelloy, P91): 4–8 weeks manufacturing lead time. Express dispatch available for urgent site requirements. Contact us at +91-9979774557 or sales@vajravyuh.com with your specification and required delivery date.
What type of valve is best for slurry service in a mine?
For slurry service, the two most common choices are knife gate valves and pinch valves. Knife gate valves use a metal blade that cuts through the slurry to close; they are suitable for isolation (not throttling) and work well for slurries with fine to medium solids. Pinch valves use a flexible rubber sleeve that pinches closed - there are no internal metal parts to erode, making them ideal for highly abrasive coarse slurries. The choice depends on solids size, abrasivity, pressure, and whether on/off or throttling control is needed.
What materials are resistant to acid mine drainage?
Acid mine drainage (AMD) can reach pH 1–2 with high concentrations of dissolved iron, copper, zinc, and sulphate. Carbon steel and cast iron corrode rapidly. Suitable materials include: HDPE (polyethylene) for low-pressure lines and valve linings; PVDF (polyvinylidene fluoride) for higher pressure and broad chemical resistance; natural rubber or Linatex lining for moderate acid concentrations; FRP (fibreglass-reinforced plastic) for large-diameter low-pressure applications. For valve bodies, ductile iron with HDPE or PVDF lining is a cost-effective solution for most AMD circuits.

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Mining & Mineral Processing Valves - Cilacap

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Standards

ISO 9001:2015
ASME B16.34
MSS SP-81 (Stainless steel gate valves)
ISO 10434 (Gate valves for petroleum)
AS 4041 (Australian pressure piping)