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Valves for Air Separation Units (ASU) - Sohar Port

Sohar Port and Freezone is Oman's most rapidly growing industrial hub - the 4,500-hectare integrated port and industrial zone hosts OQ's Sohar Refinery (116,000 bpd crude processing, producing naphtha, diesel, kerosene, LPG, and fuel oil, requiring ASME B16.34 process valves, API 600 gate valves, and API 598-tested butterfly valves for CDU, reformer, and LPG treating units), OQ Chemicals (methanol, polypropylene, and paraxylene complex requiring ASME B16.34 Class 150-600 valves for methanol synthesis, PP polymerisation, and aromatics processing), Oman Copper (smelter and refinery requiring rubber-lined butterfly valves and SS 316 slurry valves for copper concentrate slurry and acid plant circuits), Vale Sohar Fertiliser (880,000 tonnes/year urea - requiring ASME B16.34 globe valves, gate valves, and safety relief valves for ammonia synthesis, CO2 removal, urea synthesis, and prilling circuits), and Jindal Shadeed Iron and Steel (India's Jindal Group - 3.5 million tonne/year DRI and steel mill requiring high-temperature gate valves, steam safety valves, and cooling water butterfly valves); Sohar's valve requirements follow Oman national procurement standard OPAL (Oil and Gas Producers Alliance) combined with international API, ASME, and NORSOK standards for PDO and OQ projects; Vajra Industrial Solutions supplies Sohar Port industrial zone procurement teams and EPC contractors with API 6D, ASME B16.34, and NACE MR0175-compliant industrial valve packages with full export documentation for Oman customs.

ASTM G93 oxygen-cleaned cryogenic extended-bonnet SS316L ball and gate valves for ASU liquid oxygen (LOX), liquid nitrogen (LIN), and liquid argon (LAR) production columns.

ASTM G93 (Oxygen Cleaning)EIGA Doc 13 (Oxygen Safety)BS 6364 (Cryogenic Valves)ASME B16.34ISO 21011 (Cryogenic Valves)
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API 6D Certified
ASME B16.34
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Air Separation Units (ASU) Valves - Available in Sohar Port

Cryogenic Ball Valve (LOX Service)

Class 150 / 300

LOX pump suction, LOX column draw, LOX product loading - extended bonnet for −183°C; ASTM G93 oxygen-cleaned

Materials: A182 F316L forged body; SS316L ball; PCTFE seats (oxygen-compatible); SS316L extended bonnet (350+ mm)  ·  Standards: BS 6364, ASTM G93, EIGA Doc 13, API 607 (fire-safe, oxygen-critical)
View Cryogenic Ball Valve (LOX Service) options for Sohar Port →

Cryogenic Gate Valve (LIN/LAR)

Class 150 / 300

Liquid nitrogen and argon column isolation, product draw, and storage tank isolation; extended bonnet required

Materials: A182 F316L body and stem; SS316L gate and seats; extended bonnet per BS 6364  ·  Standards: BS 6364, ASME B16.34, ISO 21011
View Cryogenic Gate Valve (LIN/LAR) options for Sohar Port →

Globe Valve (Control, Cryogenic)

Class 150 / 300

Oxygen pressure letdown and LIN flow control - precision control; SS316L body; no elastomer seats in oxygen service

Materials: A182 F316L body; SS316L trim; PCTFE or SS316 seat; oxygen-cleaned  ·  Standards: BS 6364, ASTM G93, ASME B16.34
View Globe Valve (Control, Cryogenic) options for Sohar Port →

Check Valve (Cryogenic)

Class 150 / 300

LOX pump discharge check, back-flow prevention on product filling headers

Materials: A182 F316L body; SS316L disc and hinge pin; PCTFE seat ring; oxygen-cleaned  ·  Standards: BS 6364, API 594, ASTM G93
View Check Valve (Cryogenic) options for Sohar Port →

Air Separation Units (ASU) Industry in Sohar Port

Sohar Port and Freezone is Oman's most rapidly growing industrial hub - the 4,500-hectare integrated port and industrial zone hosts OQ's Sohar Refinery (116,000 bpd crude processing, producing naphtha, diesel, kerosene, LPG, and fuel oil, requiring ASME B16.34 process valves, API 600 gate valves, and API 598-tested butterfly valves for CDU, reformer, and LPG treating units), OQ Chemicals (methanol, polypropylene, and paraxylene complex requiring ASME B16.34 Class 150-600 valves for methanol synthesis, PP polymerisation, and aromatics processing), Oman Copper (smelter and refinery requiring rubber-lined butterfly valves and SS 316 slurry valves for copper concentrate slurry and acid plant circuits), Vale Sohar Fertiliser (880,000 tonnes/year urea - requiring ASME B16.34 globe valves, gate valves, and safety relief valves for ammonia synthesis, CO2 removal, urea synthesis, and prilling circuits), and Jindal Shadeed Iron and Steel (India's Jindal Group - 3.5 million tonne/year DRI and steel mill requiring high-temperature gate valves, steam safety valves, and cooling water butterfly valves); Sohar's valve requirements follow Oman national procurement standard OPAL (Oil and Gas Producers Alliance) combined with international API, ASME, and NORSOK standards for PDO and OQ projects; Vajra Industrial Solutions supplies Sohar Port industrial zone procurement teams and EPC contractors with API 6D, ASME B16.34, and NACE MR0175-compliant industrial valve packages with full export documentation for Oman customs.

Oil Refining (OQ - Sohar Refinery, 116,000 bpd)Petrochemicals (OQ Chemicals - methanol, polypropylene, ammonia)Copper Smelting (Oman Copper - OQ, 325,000 tonnes/year)Fertilisers (Vale Sohar fertiliser complex - 880,000 t/yr urea)Steel (Jindal Shadeed Iron and Steel - 3.5 million tonnes/year)Offshore Fabrication & Marine (Oman Drydock nearby Duqm, Port of Sohar logistics)

Critical Valve Requirements

ASTM G93 / CGA G-4.1 oxygen cleaning - all valves for LOX/GOX service must be degreased with approved solvents, then passivated; verified by UV light and/or white glove test; sealed in nitrogen-purged bags until installation
EIGA Doc 13 (European Industrial Gases Association) - comprehensive oxygen safety standard; defines material compatibility, ignition mechanisms, and design requirements for oxygen valves
No PTFE in high-pressure oxygen service (> 30 bar GOX) - PTFE can ignite in high-velocity O₂; use PCTFE or metal-to-metal seats instead; PTFE acceptable for low-pressure (<30 bar) LOX
No brass, bronze, or copper alloys - acceptable for low-pressure oxygen, but ASU practice avoids them entirely due to particle contamination risk
Extended bonnet per BS 6364 - minimum 350 mm bonnet extension for valves below −29°C to keep packing above cryogenic zone
Impact testing - all cryogenic valve components must pass Charpy V-notch impact test at −196°C per ASTM A370

Why Sohar Port's Oil Refining (OQ - Sohar Refinery, 116,000 bpd) Sector Needs Air Separation Units (ASU) Valves

Sohar Port and Freezone is Oman's most rapidly growing industrial hub - the 4,500-hectare integrated port and industrial zone hosts OQ's Sohar Refinery (116,000 bpd crude processing, producing naphtha, diesel, kerosene, LPG, and fuel oil, requiring ASME B16.34 process valves, API 600 gate valves, and API 598-tested butterfly valves for CDU, reformer, and LPG treating units), OQ Chemicals (methanol, polypropylene, and paraxylene complex requiring ASME B16.34 Class 150-600 valves for methanol synthesis, PP polymerisation, and aromatics processing), Oman Copper (smelter and refinery requiring rubber-lined butterfly valves and SS 316 slurry valves for copper concentrate slurry and acid plant circuits), Vale Sohar Fertiliser (880,000 tonnes/year urea - requiring ASME B16.34 globe valves, gate valves, and safety relief valves for ammonia synthesis, CO2 removal, urea synthesis, and prilling circuits), and Jindal Shadeed Iron and Steel (India's Jindal Group - 3.5 million tonne/year DRI and steel mill requiring high-temperature gate valves, steam safety valves, and cooling water butterfly valves); Sohar's valve requirements follow Oman national procurement standard OPAL (Oil and Gas Producers Alliance) combined with international API, ASME, and NORSOK standards for PDO and OQ projects; Vajra Industrial Solutions supplies Sohar Port industrial zone procurement teams and EPC contractors with API 6D, ASME B16.34, and NACE MR0175-compliant industrial valve packages with full export documentation for Oman customs. Key facilities in the Sohar Port area - including OQ Sohar Refinery (116,000 bpd, naphtha, diesel, LPG - integrated with Sohar Port), OQ Chemicals Methanol Plant (Sohar Port - 1,000 tonnes/day methanol), Oman Copper (OQ minority stake - Sohar copper smelter, 325,000 t/yr) - rely on Cryogenic Ball Valve (LOX Service) for their oil refining (oq - sohar refinery, 116,000 bpd) operations. Vajra Industrial Solutions supplies Cryogenic Ball Valve (LOX Service), Cryogenic Gate Valve (LIN/LAR), Globe Valve (Control, Cryogenic), Check Valve (Cryogenic) for air separation units (asu) projects across Al Batinah North Governorate, with full ASTM G93 (Oxygen Cleaning) and EIGA Doc 13 (Oxygen Safety) compliance documentation - EN 10204 3.1 material test certificates, API 598 pressure test reports, and third-party inspection co-ordination available for every order.

Delivery to Sohar Port

Vajra Industrial Solutions offers export documentation and delivery to Sohar Port in 7–14 business days. Emergency dispatch available for plant shutdowns and critical site requirements.

Also serving: OQ Sohar Refinery (116,000 bpd, naphtha, diesel, LPG - integrated with Sohar Port), OQ Chemicals Methanol Plant (Sohar Port - 1,000 tonnes/day methanol), Oman Copper (OQ minority stake - Sohar copper smelter, 325,000 t/yr), Vale Sohar (urea fertiliser, 880,000 t/yr - Oman-Vale partnership), Jindal Shadeed Iron and Steel (3.5 Mtpa DRI and steel, Sohar Port)

FAQ - Air Separation Units (ASU) Valves in Sohar Port

Do you supply air separation units (asu) valves in Sohar Port?
Yes. Vajra Industrial Solutions supplies Cryogenic Ball Valve (LOX Service), Cryogenic Gate Valve (LIN/LAR), Globe Valve (Control, Cryogenic), Check Valve (Cryogenic) for air separation units (asu) applications in Sohar Port, Al Batinah North Governorate. Sohar Port and Freezone is Oman's most rapidly growing industrial hub - the 4,500-hectare integrated port and industrial zone hosts OQ's Sohar Refinery (116,000 bpd crude processing, producing naphtha, diesel, kerosene, LPG, and fuel oil, requiring ASME B16.34 process valves, API 600 gate valves, and API 598-tested butterfly valves for CDU, reformer, and LPG treating units), OQ Chemicals (methanol, polypropylene, and paraxylene complex requiring ASME B16.34 Class 150-600 valves for methanol synthesis, PP polymerisation, and aromatics processing), Oman Copper (smelter and refinery requiring rubber-lined butterfly valves and SS 316 slurry valves for copper concentrate slurry and acid plant circuits), Vale Sohar Fertiliser (880,000 tonnes/year urea - requiring ASME B16.34 globe valves, gate valves, and safety relief valves for ammonia synthesis, CO2 removal, urea synthesis, and prilling circuits), and Jindal Shadeed Iron and Steel (India's Jindal Group - 3.5 million tonne/year DRI and steel mill requiring high-temperature gate valves, steam safety valves, and cooling water butterfly valves); Sohar's valve requirements follow Oman national procurement standard OPAL (Oil and Gas Producers Alliance) combined with international API, ASME, and NORSOK standards for PDO and OQ projects; Vajra Industrial Solutions supplies Sohar Port industrial zone procurement teams and EPC contractors with API 6D, ASME B16.34, and NACE MR0175-compliant industrial valve packages with full export documentation for Oman customs. We offer export documentation and delivery to Sohar Port in 7–14 business days with full documentation and third-party inspection.
What certifications are required for air separation units (asu) valves in Sohar Port?
For air separation units (asu) in Sohar Port, the applicable standards are: ASTM G93 (Oxygen Cleaning), EIGA Doc 13 (Oxygen Safety), BS 6364 (Cryogenic Valves), ASME B16.34, ISO 21011 (Cryogenic Valves), CGA G-4.1 (O₂ Cleaning USA), API 598. All valves are supplied with full documentation including material test reports (EN 10204 3.1/3.2), pressure test certificates, and dimensional inspection reports. Third-party inspection (TPI) by EIL, Bureau Veritas, Lloyd's Register, or the client's nominated inspector can be arranged.
What is the delivery time for air separation units (asu) valves to Sohar Port?
Standard stock sizes: export documentation and delivery to Sohar Port in 7–14 business days. Custom sizes and special materials (Duplex, Hastelloy, P91): 4–8 weeks manufacturing lead time. Express dispatch available for urgent site requirements. Contact us at +91-9979774557 or sales@vajravyuh.com with your specification and required delivery date.
What is ASTM G93 oxygen cleaning and is it mandatory for all ASU valves?
ASTM G93 (Standard Practice for Cleaning Methods and Cleanliness Levels for Material and Equipment Used in Oxygen-Enriched Environments) defines the degreasing, rinsing, and verification process for components that will be in contact with oxygen. For LOX and GOX service in ASUs, ASTM G93 cleaning is mandatory - trace hydrocarbons or particles can ignite in an oxygen-rich environment. The process involves solvent degreasing (usually with non-flammable chlorinated solvents or approved alternatives), hot DI water rinse, oven drying, UV light inspection, white-glove testing, and sealing in nitrogen-purged polyethylene bags for shipment.
Why can't I use PTFE seats in high-pressure oxygen valves?
PTFE (polytetrafluoroethylene) is generally oxygen-compatible at low pressures and low flow velocities. However, above approximately 30 bar GOX, PTFE can ignite through frictional heating from high-velocity gas impingement or particle impact ignition - a mechanism unique to oxygen service. EIGA Doc 13 and CGA G-4.1 restrict PTFE in high-pressure oxygen to specific designs with defined velocity limits. PCTFE (polychlorotrifluoroethylene) is the standard alternative - it has a higher ignition temperature than PTFE and is the seat material of choice for high-pressure LOX and GOX valves above 30 bar.

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Air Separation Units (ASU) Valves - Sohar Port

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Standards

ASTM G93 (Oxygen Cleaning)
EIGA Doc 13 (Oxygen Safety)
BS 6364 (Cryogenic Valves)
ASME B16.34
ISO 21011 (Cryogenic Valves)
CGA G-4.1 (O₂ Cleaning USA)
API 598

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