Material Intelligence Layer

Valve Material Compatibility Atlas

Which valve material survives which fluid. 308 rated body- and trim-material relationships across 54 industrial process fluids — from sulphuric acid and seawater to chlorine, hydrogen and caustic — the engineering reference for corrosion-driven material selection.

How do I choose a valve material for a corrosive fluid?

Match the body and trim material to the fluid's corrosivity: carbon steel suits hydrocarbons and non-corrosive utilities; SS 316L handles mild chemicals and many organics but pits in chlorides and dilute acids; duplex 2205 and super duplex resist seawater and chlorides; Hastelloy C-276 and Monel 400 handle aggressive acids and chlorine; titanium suits oxidising chlorides (but fails in dry chlorine); and PTFE-lined valves handle the most aggressive acids where no alloy is economical. The matrix below rates each material per fluid; click any fluid for the full selection guide.

Rating:EExcellentGGoodFFairPPoorNRNot Recommended no data
FluidCarbon SteelSS 304SS 316LDuplex 2205Hastelloy C-276Monel 400TitaniumPTFE-linedBronze/Brass
Acetic Acid (CH₃COOH)PFEEE
Acetone (Propanone)EE
Amine (DEA / MEA / MDEA - Gas Sweetening)GEE
Ammonia (NH₃)EGNR
Argon (Ar)EEG
Bitumen / AsphaltE
Boiler Feedwater (BFW)EG
Brine / Sodium Chloride SolutionPFGEE
Carbon Dioxide (CO₂)GEE
Carbon Monoxide (CO)EGF
Caustic Potash (KOH - Potassium Hydroxide)GGE
Caustic Soda (NaOH)GFGE
Chlorine (Cl₂)GFEGP
Chlorine Dioxide (ClO₂)NRPGE
Compressed AirGE
Cooling WaterGE
Crude OilGGEG
Demineralised Water (DM Water / Deionised Water)FEEEP
Diesel Fuel / Fuel OilEE
Ethanol / Industrial Alcohol (C₂H₅OH)GEG
Ethylene (C₂H₄)G
Glycerine / Glycerol (C₃H₈O₃)GEG
Heavy Fuel Oil (HFO / Bunker C / Fuel Oil No. 6)EGG
High-Pressure SteamG
Hot Oil (Thermal Heat Transfer Fluid)E
Hot Water (District Heating / Process Hot Water)EEG
Hydrochloric Acid (HCl)NRNRNREE
Hydrofluoric Acid (HF)GNRFE
Hydrogen (H₂)FGF
Hydrogen Sulphide (H₂S - Sour Gas)GG
Liquid Nitrogen (LN₂)NREG
LNG / Cryogenic Natural GasNR
LPG - Liquefied Petroleum GasEEF
MEG / Glycol (Monoethylene Glycol - Gas Dehydration)GEE
Methanol (Methyl Alcohol)EE
MolassesFGE
Naphtha (Light / Heavy Naphtha)EE
Natural GasEEE
Nitric Acid (HNO₃)FGF
Nitrogen (N₂)EEG
Oxygen (O₂ - Industrial and Medical Grade)FEEE
Phenol (C₆H₅OH - Carbolic Acid)GENR
Phosphoric Acid (H₃PO₄)PGEG
Propane (C₃H₈ - LPG Component)EE
Propylene / Propene (C₃H₆)EE
SeawaterPFGEG
Slurry - Abrasive Pulp / Mineral SlurryPFF
Sodium Hypochlorite (NaOCl - Bleach)NRFEENR
Sulphuric Acid (H₂SO₄)GFFEENR
Synthesis Gas (Syngas - CO + H₂)GEF
Toluene (C₇H₈)EE
Urea Solution (Carbamide / DEF / AdBlue)PEEEG
Vacuum ServiceEE
Xylene (C₈H₁₀ - Ortho, Meta, Para)EE

Ratings are indicative for valve service and depend on concentration, temperature, velocity and contaminants — hover any cell for the engineering note, or open the fluid for full conditions. Always confirm against a corrosion table or materials engineer.

Material Compatibility References

Every fluid each material handles, on one page.

Material Decisions, Head to Head

The common "which material" calls, answered from the compatibility data.

Reviewed by Materials Engineering, Vajra Industrial SolutionsDiscipline: Valve Metallurgy & Materials SelectionLast reviewed: 20 June 2026

Connected Engineering

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