Engineering Tools/Material Compatibility

Valve Material Compatibility

Select a process fluid to see compatible body materials, trim, and seat materials with suitability ratings and engineering warnings.

Reference only — verify with a qualified materials engineer and the applicable standard before selection.

Corrosive

Sulphuric Acid (H2SO4)

pH < 2up to 80°C

Concentration-dependent: dilute H2SO4 (<5%) is highly aggressive to CS; concentrated H2SO4 (>78%) is passivating on CS. Alloy 20 is the gold standard across concentrations.

Engineering Warnings
  • !Concentrated H2SO4 reacts violently with water — avoid steam tracing leaks
  • !Dilute acid attacks carbon steel rapidly — do not substitute with CS in low-concentration service
  • !Avoid EPDM seals — degraded rapidly by acid
ExcellentGoodLimitedNot Recommended

Body / Shell Materials

WCB (CS)Limited
CF8M (316SS)Limited
CF3M (316L)Limited
WC6 (1.25Cr)Not Recommended
WC9 (2.25Cr)Not Recommended
Duplex 2205Good
Super DuplexGood
Hastelloy C-276Excellent
Alloy 20Excellent
PTFE-linedExcellent

Trim & Stem Materials

SS 316Limited
SS 410Not Recommended
Hastelloy C-276Excellent
Alloy 20Excellent
Stellite 6Good
Duplex 2205Good
Monel 400Limited

Seat & Seal Materials

PTFEExcellent
RPTFEExcellent
EPDMNot Recommended
Viton / FKMGood
GraphiteGood
Metal (SS316)Limited
Metal (Stellite)Good
Recommended Valve Types
  • -Ball valves (PTFE-lined)
  • -Diaphragm valves
  • -Plug valves (Alloy 20)
Applicable Standards
  • NACE MR0103
  • ISO 15156
Need valves for Sulphuric Acid (H2SO4) service?
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Reviewed by Engineering Applications Team, Vajra Industrial SolutionsDiscipline: Flow-Control Engineering CalculationsLast reviewed: 20 June 2026

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