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Zagreb · Chlor-Alkali Plants

Valves for Chlor-Alkali PlantsZagreb

Zagreb is the corporate procurement headquarters for Croatia's energy and chemical sector — INA (MOL Group subsidiary, 49% Croatian government stake) operates the Rijeka Refinery (4.5 Mtpa — processing Mediterranean crude, producing fuels and petrochemicals) and Croatia's natural gas production from the Molve/Stari Gradac fields (1.5 bcm/year declining domestic production) and the Adriatic Ivana and Ika offshore fields, requiring API 6D ball valves, ASME B16.34 gate and globe valves, and safety relief valves; the Krk LNG Floating Storage and Regasification Unit (FSRU, 2.6 bcm/year import capacity — commissioned January 2021, first LNG terminal on the Eastern Mediterranean — Croatia-EU gas supply diversification project) requires cryogenic A352 LCC valves and API 6D ESD ball valves for regasification circuits; Petrokemija Kutina (INA-owned ammonia and urea complex — 800,000 t/yr urea capacity) requires ASME B16.34 process valves for NH₃ synthesis and CO₂ stripping; Pliva (Teva subsidiary — Zagreb, generic pharmaceutical manufacturing) requires ASME BPE sanitary valves; JANAF's Adriatic oil pipeline system (740 km from Omišalj to Hungary/Slovakia border) requires API 6D pipeline ball valves; Vajra Industrial Solutions supplies Zagreb-based INA, Petrokemija, and EPC procurement with PED CE, ASME, and API-certified valves with EN 10204 3.1 MTCs.

PVDF-lined butterfly valves for wet chlorine gas, Hastelloy C-276 and titanium ball valves for hydrochloric acid, and SS316L diaphragm valves for caustic soda (NaOH) service.

ASME B16.34ISO 9001:2015API 609 (Butterfly)EN 12756 (Valve Stuffing Boxes)ATEX / IECEx (Chlorine Zone 1)
API 6D Certified
ASME B16.34
ISO 9001:2015
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Chlor-Alkali Plants Valves — Available in Zagreb

PVDF-Lined Butterfly Valve

PN 10 / PN 16

Wet chlorine gas isolation — PVDF lining (or solid PVDF body) is uniquely resistant to wet Cl₂; titanium disc for highest corrosion resistance

Materials: WCB or SS316 shell; PVDF lining; titanium disc; FKM seat for Cl₂ service  ·  Standards: API 609, Chlorine Institute Pamphlet 6, ATEX Zone 1
View PVDF-Lined Butterfly Valve options for Zagreb

Hastelloy C-276 Ball Valve

Class 150 / 300

Hydrochloric acid (all concentrations, up to 100°C) — only Hastelloy C-276 and titanium resist HCl above 10% concentration

Materials: Hastelloy C-276 (UNS N10276) body, ball, and stem; PTFE seats  ·  Standards: ASME B16.34, API 607 (fire-safe HCl service)
View Hastelloy C-276 Ball Valve options for Zagreb

SS316L Diaphragm Valve

PN 10 / PN 16

Caustic soda (NaOH 30–50%) process and transfer — SS316L body with EPDM diaphragm; also used for sodium hypochlorite

Materials: A351 CF3M (SS316L cast) or A182 F316L forged; EPDM diaphragm  ·  Standards: ASME B16.34, DIN 3202 (diaphragm valves)
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Titanium Ball Valve

Class 150 / 300

Brine service and wet chlorine — Grade 2 titanium resists both Cl₂ and HCl; used in electrolysis cell connections

Materials: Titanium Grade 2 (UNS R50400) body, ball, and stem; PTFE seats  ·  Standards: ASTM B265 (titanium sheet), ASME B16.34
View Titanium Ball Valve options for Zagreb

Chlor-Alkali Plants Industry in Zagreb

Zagreb is the corporate procurement headquarters for Croatia's energy and chemical sector — INA (MOL Group subsidiary, 49% Croatian government stake) operates the Rijeka Refinery (4.5 Mtpa — processing Mediterranean crude, producing fuels and petrochemicals) and Croatia's natural gas production from the Molve/Stari Gradac fields (1.5 bcm/year declining domestic production) and the Adriatic Ivana and Ika offshore fields, requiring API 6D ball valves, ASME B16.34 gate and globe valves, and safety relief valves; the Krk LNG Floating Storage and Regasification Unit (FSRU, 2.6 bcm/year import capacity — commissioned January 2021, first LNG terminal on the Eastern Mediterranean — Croatia-EU gas supply diversification project) requires cryogenic A352 LCC valves and API 6D ESD ball valves for regasification circuits; Petrokemija Kutina (INA-owned ammonia and urea complex — 800,000 t/yr urea capacity) requires ASME B16.34 process valves for NH₃ synthesis and CO₂ stripping; Pliva (Teva subsidiary — Zagreb, generic pharmaceutical manufacturing) requires ASME BPE sanitary valves; JANAF's Adriatic oil pipeline system (740 km from Omišalj to Hungary/Slovakia border) requires API 6D pipeline ball valves; Vajra Industrial Solutions supplies Zagreb-based INA, Petrokemija, and EPC procurement with PED CE, ASME, and API-certified valves with EN 10204 3.1 MTCs.

Oil & Gas (INA — Rijeka refinery, Croatia gas production)Petrochemical (Petrokemija Kutina — ammonia, urea)Power Generation (HEP — JANAF pipeline)Chemical & Pharmaceutical (Pliva — generic pharmaceuticals)Food Processing (Podravka, Kraš confectionery)LNG Import (Krk FSRU — 2.6 bcm/year LNG terminal)

Critical Valve Requirements

Wet chlorine gas — PVDF or PTFE-lined body, titanium disc; absolutely no iron, nickel-chromium alloys (attacked by wet Cl₂); no copper; FKM or PTFE packing only
Dry chlorine gas (< 20 ppm moisture) — carbon steel is surprisingly acceptable for dry Cl₂; however most plants keep SS316 or titanium as standard
Hydrochloric acid (all concentrations) — Hastelloy C-276 or titanium; SS316 only for dilute (<5%) cold HCl; NEVER use carbon steel
Caustic soda (NaOH) — SS316L acceptable for <70% NaOH; avoid aluminium (catastrophic SCC in NaOH); EPDM diaphragm valves preferred for slurry-free NaOH
Hydrogen gas from electrolysis — ATEX Zone 1; all electrical components on actuated valves must be Ex-certified
Brine (saturated NaCl) — titanium or rubber-lined butterfly; SS316 not reliable above 60°C in concentrated chloride

Why Zagreb's Oil & Gas (INA — Rijeka refinery, Croatia gas production) Sector Needs Chlor-Alkali Plants Valves

Zagreb is the corporate procurement headquarters for Croatia's energy and chemical sector — INA (MOL Group subsidiary, 49% Croatian government stake) operates the Rijeka Refinery (4.5 Mtpa — processing Mediterranean crude, producing fuels and petrochemicals) and Croatia's natural gas production from the Molve/Stari Gradac fields (1.5 bcm/year declining domestic production) and the Adriatic Ivana and Ika offshore fields, requiring API 6D ball valves, ASME B16.34 gate and globe valves, and safety relief valves; the Krk LNG Floating Storage and Regasification Unit (FSRU, 2.6 bcm/year import capacity — commissioned January 2021, first LNG terminal on the Eastern Mediterranean — Croatia-EU gas supply diversification project) requires cryogenic A352 LCC valves and API 6D ESD ball valves for regasification circuits; Petrokemija Kutina (INA-owned ammonia and urea complex — 800,000 t/yr urea capacity) requires ASME B16.34 process valves for NH₃ synthesis and CO₂ stripping; Pliva (Teva subsidiary — Zagreb, generic pharmaceutical manufacturing) requires ASME BPE sanitary valves; JANAF's Adriatic oil pipeline system (740 km from Omišalj to Hungary/Slovakia border) requires API 6D pipeline ball valves; Vajra Industrial Solutions supplies Zagreb-based INA, Petrokemija, and EPC procurement with PED CE, ASME, and API-certified valves with EN 10204 3.1 MTCs. Key facilities in the Zagreb area — including INA Rijeka Refinery (180 km southwest — 4.5 Mtpa), Krk FSRU LNG Terminal (LNG terminal on island of Krk — 2.6 bcm/yr), JANAF (Jadransko Naftovodno Dioničko Društvo — Adriatic oil pipeline system) — rely on PVDF-Lined Butterfly Valve for their oil & gas (ina — rijeka refinery, croatia gas production) operations. Vajra Industrial Solutions supplies PVDF-Lined Butterfly Valve, Hastelloy C-276 Ball Valve, SS316L Diaphragm Valve, Titanium Ball Valve for chlor-alkali plants projects across Zagreb County, with full ASME B16.34 and ISO 9001:2015 compliance documentation — EN 10204 3.1 material test certificates, API 598 pressure test reports, and third-party inspection co-ordination available for every order.

Delivery to Zagreb

Vajra Industrial Solutions offers export documentation and delivery to Zagreb in 7–14 business days. Emergency dispatch available for plant shutdowns and critical site requirements.

Also serving: INA Rijeka Refinery (180 km southwest — 4.5 Mtpa), Krk FSRU LNG Terminal (LNG terminal on island of Krk — 2.6 bcm/yr), JANAF (Jadransko Naftovodno Dioničko Društvo — Adriatic oil pipeline system), Petrokemija Kutina (ammonia and urea fertiliser complex, 70 km east), INA Molve gas processing plant (Podravina natural gas field)

FAQ — Chlor-Alkali Plants Valves in Zagreb

Do you supply chlor-alkali plants valves in Zagreb?
Yes. Vajra Industrial Solutions supplies PVDF-Lined Butterfly Valve, Hastelloy C-276 Ball Valve, SS316L Diaphragm Valve, Titanium Ball Valve for chlor-alkali plants applications in Zagreb, Zagreb County. Zagreb is the corporate procurement headquarters for Croatia's energy and chemical sector — INA (MOL Group subsidiary, 49% Croatian government stake) operates the Rijeka Refinery (4.5 Mtpa — processing Mediterranean crude, producing fuels and petrochemicals) and Croatia's natural gas production from the Molve/Stari Gradac fields (1.5 bcm/year declining domestic production) and the Adriatic Ivana and Ika offshore fields, requiring API 6D ball valves, ASME B16.34 gate and globe valves, and safety relief valves; the Krk LNG Floating Storage and Regasification Unit (FSRU, 2.6 bcm/year import capacity — commissioned January 2021, first LNG terminal on the Eastern Mediterranean — Croatia-EU gas supply diversification project) requires cryogenic A352 LCC valves and API 6D ESD ball valves for regasification circuits; Petrokemija Kutina (INA-owned ammonia and urea complex — 800,000 t/yr urea capacity) requires ASME B16.34 process valves for NH₃ synthesis and CO₂ stripping; Pliva (Teva subsidiary — Zagreb, generic pharmaceutical manufacturing) requires ASME BPE sanitary valves; JANAF's Adriatic oil pipeline system (740 km from Omišalj to Hungary/Slovakia border) requires API 6D pipeline ball valves; Vajra Industrial Solutions supplies Zagreb-based INA, Petrokemija, and EPC procurement with PED CE, ASME, and API-certified valves with EN 10204 3.1 MTCs. We offer export documentation and delivery to Zagreb in 7–14 business days with full documentation and third-party inspection.
What certifications are required for chlor-alkali plants valves in Zagreb?
For chlor-alkali plants in Zagreb, the applicable standards are: ASME B16.34, ISO 9001:2015, API 609 (Butterfly), EN 12756 (Valve Stuffing Boxes), ATEX / IECEx (Chlorine Zone 1), Chlorine Institute Pamphlet 6. All valves are supplied with full documentation including material test reports (EN 10204 3.1/3.2), pressure test certificates, and dimensional inspection reports. Third-party inspection (TPI) by EIL, Bureau Veritas, Lloyd's Register, or the client's nominated inspector can be arranged.
What is the delivery time for chlor-alkali plants valves to Zagreb?
Standard stock sizes: export documentation and delivery to Zagreb in 7–14 business days. Custom sizes and special materials (Duplex, Hastelloy, P91): 4–8 weeks manufacturing lead time. Express dispatch available for urgent site requirements. Contact us at +91-9979774557 or sales@vajravyuh.com with your specification and required delivery date.
Can I use SS316 valves for chlorine service in a chlor-alkali plant?
No — wet chlorine gas (Cl₂ with moisture) attacks austenitic stainless steel, including SS316. The chromium oxide passive layer that protects SS316 is destroyed by Cl₂ + HCl attack, causing rapid pitting and stress corrosion cracking. For wet chlorine, specify PVDF-lined butterfly valves (PN 10) or titanium ball valves. Dry chlorine (confirmed < 20 ppm moisture) can use carbon steel, but most plants maintain PVDF or titanium as a standard to eliminate moisture moisture monitoring from the maintenance programme.
What valve material handles both chlorine and caustic service?
Titanium Grade 2 is the rare material that resists both wet chlorine gas and dilute caustic soda — making it the preferred choice for brine and cell liquor service where both Cl₂ and NaOH are present. However, titanium is expensive and not suited for concentrated hot NaOH (>70%, above 80°C — risk of titanium stress corrosion cracking in very hot concentrated alkali). For pure caustic service, SS316L diaphragm valves are more economical.

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Chlor-Alkali Plants Valves — Zagreb

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Standards

ASME B16.34
ISO 9001:2015
API 609 (Butterfly)
EN 12756 (Valve Stuffing Boxes)
ATEX / IECEx (Chlorine Zone 1)
Chlorine Institute Pamphlet 6