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Ratnagiri · Air Separation Units (ASU)

Valves for Air Separation Units (ASU) — Ratnagiri

Ratnagiri's Dabhol complex — operated by Ratnagiri Gas & Power Private Limited (RGPPL, a NTPC–GAIL joint venture) — is one of India's largest LNG regasification and combined-cycle power generation facilities, with 5 Mtpa LNG import capacity and 1,967 MW CCGT capacity; the Dabhol LNG terminal requires cryogenic ASTM A182 F316L extended-stem ball valves, cryogenic butterfly valves, and safety relief valves for LNG storage and regasification; Vajra Industrial Solutions supplies IBR-certified steam valves, cryogenic LNG ball valves, and ASME B16.34 Class 300–900 gate valves for RGPPL Dabhol, with 3–5 day delivery from Vadodara.

ASTM G93 oxygen-cleaned cryogenic extended-bonnet SS316L ball and gate valves for ASU liquid oxygen (LOX), liquid nitrogen (LIN), and liquid argon (LAR) production columns.

ASTM G93 (Oxygen Cleaning)EIGA Doc 13 (Oxygen Safety)BS 6364 (Cryogenic Valves)ASME B16.34ISO 21011 (Cryogenic Valves)
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API 6D Certified
ASME B16.34
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Air Separation Units (ASU) Valves — Available in Ratnagiri

Cryogenic Ball Valve (LOX Service)

Class 150 / 300

LOX pump suction, LOX column draw, LOX product loading — extended bonnet for −183°C; ASTM G93 oxygen-cleaned

Materials: A182 F316L forged body; SS316L ball; PCTFE seats (oxygen-compatible); SS316L extended bonnet (350+ mm)  ·  Standards: BS 6364, ASTM G93, EIGA Doc 13, API 607 (fire-safe, oxygen-critical)
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Cryogenic Gate Valve (LIN/LAR)

Class 150 / 300

Liquid nitrogen and argon column isolation, product draw, and storage tank isolation; extended bonnet required

Materials: A182 F316L body and stem; SS316L gate and seats; extended bonnet per BS 6364  ·  Standards: BS 6364, ASME B16.34, ISO 21011
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Globe Valve (Control, Cryogenic)

Class 150 / 300

Oxygen pressure letdown and LIN flow control — precision control; SS316L body; no elastomer seats in oxygen service

Materials: A182 F316L body; SS316L trim; PCTFE or SS316 seat; oxygen-cleaned  ·  Standards: BS 6364, ASTM G93, ASME B16.34
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Check Valve (Cryogenic)

Class 150 / 300

LOX pump discharge check, back-flow prevention on product filling headers

Materials: A182 F316L body; SS316L disc and hinge pin; PCTFE seat ring; oxygen-cleaned  ·  Standards: BS 6364, API 594, ASTM G93
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Air Separation Units (ASU) Industry in Ratnagiri

Ratnagiri's Dabhol complex — operated by Ratnagiri Gas & Power Private Limited (RGPPL, a NTPC–GAIL joint venture) — is one of India's largest LNG regasification and combined-cycle power generation facilities, with 5 Mtpa LNG import capacity and 1,967 MW CCGT capacity; the Dabhol LNG terminal requires cryogenic ASTM A182 F316L extended-stem ball valves, cryogenic butterfly valves, and safety relief valves for LNG storage and regasification; Vajra Industrial Solutions supplies IBR-certified steam valves, cryogenic LNG ball valves, and ASME B16.34 Class 300–900 gate valves for RGPPL Dabhol, with 3–5 day delivery from Vadodara.

Power Generation (Dabhol / Ratnagiri Gas & Power)LNG RegasificationChemical & PharmaceuticalPort & LogisticsFisheries & Food

Critical Valve Requirements

ASTM G93 / CGA G-4.1 oxygen cleaning — all valves for LOX/GOX service must be degreased with approved solvents, then passivated; verified by UV light and/or white glove test; sealed in nitrogen-purged bags until installation
EIGA Doc 13 (European Industrial Gases Association) — comprehensive oxygen safety standard; defines material compatibility, ignition mechanisms, and design requirements for oxygen valves
No PTFE in high-pressure oxygen service (> 30 bar GOX) — PTFE can ignite in high-velocity O₂; use PCTFE or metal-to-metal seats instead; PTFE acceptable for low-pressure (<30 bar) LOX
No brass, bronze, or copper alloys — acceptable for low-pressure oxygen, but ASU practice avoids them entirely due to particle contamination risk
Extended bonnet per BS 6364 — minimum 350 mm bonnet extension for valves below −29°C to keep packing above cryogenic zone
Impact testing — all cryogenic valve components must pass Charpy V-notch impact test at −196°C per ASTM A370

Why Ratnagiri's Power Generation (Dabhol / Ratnagiri Gas & Power) Sector Needs Air Separation Units (ASU) Valves

Ratnagiri's Dabhol complex — operated by Ratnagiri Gas & Power Private Limited (RGPPL, a NTPC–GAIL joint venture) — is one of India's largest LNG regasification and combined-cycle power generation facilities, with 5 Mtpa LNG import capacity and 1,967 MW CCGT capacity; the Dabhol LNG terminal requires cryogenic ASTM A182 F316L extended-stem ball valves, cryogenic butterfly valves, and safety relief valves for LNG storage and regasification; Vajra Industrial Solutions supplies IBR-certified steam valves, cryogenic LNG ball valves, and ASME B16.34 Class 300–900 gate valves for RGPPL Dabhol, with 3–5 day delivery from Vadodara. Key facilities in the Ratnagiri area — including RGPPL (Ratnagiri Gas & Power Pvt Ltd) Dabhol LNG Terminal, RGPPL 1,967 MW Combined Cycle Power Plant, Jaigad Port (proposed LNG expansion) — rely on Cryogenic Ball Valve (LOX Service) for their power generation (dabhol / ratnagiri gas & power) operations. Vajra Industrial Solutions supplies Cryogenic Ball Valve (LOX Service), Cryogenic Gate Valve (LIN/LAR), Globe Valve (Control, Cryogenic), Check Valve (Cryogenic) for air separation units (asu) projects across Maharashtra, with full ASTM G93 (Oxygen Cleaning) and EIGA Doc 13 (Oxygen Safety) compliance documentation — EN 10204 3.1 material test certificates, API 598 pressure test reports, and third-party inspection co-ordination available for every order.

Delivery to Ratnagiri

Vajra Industrial Solutions offers delivery to Ratnagiri in 3–7 business days. Emergency dispatch available for plant shutdowns and critical site requirements.

Also serving: RGPPL (Ratnagiri Gas & Power Pvt Ltd) Dabhol LNG Terminal, RGPPL 1,967 MW Combined Cycle Power Plant, Jaigad Port (proposed LNG expansion), GAIL Dabhol LNG import pipeline, Maharashtra chemical cluster (Lote Parshuram MIDC)

FAQ — Air Separation Units (ASU) Valves in Ratnagiri

Do you supply air separation units (asu) valves in Ratnagiri?
Yes. Vajra Industrial Solutions supplies Cryogenic Ball Valve (LOX Service), Cryogenic Gate Valve (LIN/LAR), Globe Valve (Control, Cryogenic), Check Valve (Cryogenic) for air separation units (asu) applications in Ratnagiri, Maharashtra. Ratnagiri's Dabhol complex — operated by Ratnagiri Gas & Power Private Limited (RGPPL, a NTPC–GAIL joint venture) — is one of India's largest LNG regasification and combined-cycle power generation facilities, with 5 Mtpa LNG import capacity and 1,967 MW CCGT capacity; the Dabhol LNG terminal requires cryogenic ASTM A182 F316L extended-stem ball valves, cryogenic butterfly valves, and safety relief valves for LNG storage and regasification; Vajra Industrial Solutions supplies IBR-certified steam valves, cryogenic LNG ball valves, and ASME B16.34 Class 300–900 gate valves for RGPPL Dabhol, with 3–5 day delivery from Vadodara. We offer delivery to Ratnagiri in 3–7 business days with full documentation and third-party inspection.
What certifications are required for air separation units (asu) valves in Ratnagiri?
For air separation units (asu) in Ratnagiri, the applicable standards are: ASTM G93 (Oxygen Cleaning), EIGA Doc 13 (Oxygen Safety), BS 6364 (Cryogenic Valves), ASME B16.34, ISO 21011 (Cryogenic Valves), CGA G-4.1 (O₂ Cleaning USA), API 598. All valves are supplied with full documentation including material test reports (EN 10204 3.1/3.2), pressure test certificates, and dimensional inspection reports. Third-party inspection (TPI) by EIL, Bureau Veritas, Lloyd's Register, or the client's nominated inspector can be arranged.
What is the delivery time for air separation units (asu) valves to Ratnagiri?
Standard stock sizes: delivery to Ratnagiri in 3–7 business days. Custom sizes and special materials (Duplex, Hastelloy, P91): 4–8 weeks manufacturing lead time. Express dispatch available for urgent site requirements. Contact us at +91-9979774557 or sales@vajravyuh.com with your specification and required delivery date.
What is ASTM G93 oxygen cleaning and is it mandatory for all ASU valves?
ASTM G93 (Standard Practice for Cleaning Methods and Cleanliness Levels for Material and Equipment Used in Oxygen-Enriched Environments) defines the degreasing, rinsing, and verification process for components that will be in contact with oxygen. For LOX and GOX service in ASUs, ASTM G93 cleaning is mandatory — trace hydrocarbons or particles can ignite in an oxygen-rich environment. The process involves solvent degreasing (usually with non-flammable chlorinated solvents or approved alternatives), hot DI water rinse, oven drying, UV light inspection, white-glove testing, and sealing in nitrogen-purged polyethylene bags for shipment.
Why can't I use PTFE seats in high-pressure oxygen valves?
PTFE (polytetrafluoroethylene) is generally oxygen-compatible at low pressures and low flow velocities. However, above approximately 30 bar GOX, PTFE can ignite through frictional heating from high-velocity gas impingement or particle impact ignition — a mechanism unique to oxygen service. EIGA Doc 13 and CGA G-4.1 restrict PTFE in high-pressure oxygen to specific designs with defined velocity limits. PCTFE (polychlorotrifluoroethylene) is the standard alternative — it has a higher ignition temperature than PTFE and is the seat material of choice for high-pressure LOX and GOX valves above 30 bar.

Other Application Guides for Ratnagiri

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Air Separation Units (ASU) Valves — Ratnagiri

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Standards

ASTM G93 (Oxygen Cleaning)
EIGA Doc 13 (Oxygen Safety)
BS 6364 (Cryogenic Valves)
ASME B16.34
ISO 21011 (Cryogenic Valves)
CGA G-4.1 (O₂ Cleaning USA)
API 598

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