Actuation & AutomationFull Glossary

Fail-Closed (FC)

An actuated valve that closes automatically on loss of instrument air (pneumatic) or electrical power. A spring-return actuator forces the valve closed. Used where the safe failure mode is to stop flow: e.g., fuel gas to burners, steam to reactors.

Related Terms

ActuatorFail-OpenESD Valve

Frequently Asked Questions

What is a Fail-Closed (FC)?

An actuated valve that closes automatically on loss of instrument air (pneumatic) or electrical power. A spring-return actuator forces the valve closed. Used where the safe failure mode is to stop flow: e.g., fuel gas to burners, steam to reactors.

How is a Fail-Closed (FC) sized for a valve?

Actuator sizing requires the valve's breakaway torque (BTO), running torque (RTO), and end-to-close torque (ETO) at the maximum differential pressure and operating temperature. The actuator output torque at minimum supply pressure must exceed the valve BTO by a safety factor (typically 1.25x minimum). For pneumatic actuators, the supply pressure range, fail-safe direction (spring return FC or FO), and speed requirements must also be specified.

When is a Fail-Closed (FC) required versus manual operation?

Automation is required when: (1) the valve is in a remote or hazardous location, (2) rapid opening/closing is needed for emergency shutdown (ESD), (3) the valve must respond to a control signal (4–20 mA, HART, or fieldbus), (4) the operating torque is too high for manual operation, or (5) the valve is part of a Safety Instrumented System (SIS) requiring SIL certification. Contact Vajra Industrial Solutions for fully automated valve packages including actuator, limit switch, solenoid, and positioner.

Technical Support

Have a Technical Question?

Our valve engineers can help specify the right valve for your application. Full project documentation available: MTCs, test reports, dimensional inspection, and third-party inspection coordination.