Actuation & AutomationFull Glossary

Fail-Open (FO)

An actuated valve that opens automatically on loss of instrument air or power. Used where the safe failure mode is to maintain flow: e.g., cooling water supply to heat exchangers, quench water to fired coils.

What is Fail-Open (FO)?

An actuated valve that opens automatically on loss of instrument air or power. Used where the safe failure mode is to maintain flow: e.g., cooling water supply to heat exchangers, quench water to fired coils.

Vajra Industrial Solutions is an engineering-driven industrial valve manufacturer and supplier. Concepts such as fail-open (fo) inform how we select, manufacture, and document valves for industrial service.

Related Terms

ActuatorFail-Closed

Frequently Asked Questions

What is a Fail-Open (FO)?

An actuated valve that opens automatically on loss of instrument air or power. Used where the safe failure mode is to maintain flow: e.g., cooling water supply to heat exchangers, quench water to fired coils.

How is a Fail-Open (FO) sized for a valve?

Actuator sizing requires the valve's breakaway torque (BTO), running torque (RTO), and end-to-close torque (ETO) at the maximum differential pressure and operating temperature. The actuator output torque at minimum supply pressure must exceed the valve BTO by a safety factor (typically 1.25x minimum). For pneumatic actuators, the supply pressure range, fail-safe direction (spring return FC or FO), and speed requirements must also be specified.

When is a Fail-Open (FO) required versus manual operation?

Automation is required when: (1) the valve is in a remote or hazardous location, (2) rapid opening/closing is needed for emergency shutdown (ESD), (3) the valve must respond to a control signal (4–20 mA, HART, or fieldbus), (4) the operating torque is too high for manual operation, or (5) the valve is part of a Safety Instrumented System (SIS) requiring SIL certification. Contact Vajra Industrial Solutions for fully automated valve packages including actuator, limit switch, solenoid, and positioner.

Reviewed by Engineering Applications Team, Vajra Industrial SolutionsDiscipline: Industrial Valve TerminologyLast reviewed: 20 June 2026

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