Process Units
Process Unit Valve Reference

Valves for the Flare System

Collects and safely combusts relief and blowdown gas from across the plant. Its valves must remain leak-tight for years while guaranteeing open-path reliability the one time the system is called upon.

Oil & Gas RefiningPetrochemicalGas ProcessingLNG

What are the critical valves in a Flare System?

Knock-out drum liquid drain (Control Valves) — Automatic liquid-level draw-off from intermittent, often sour flare condensate. Purge gas control (Control Valves) — Maintains positive purge flow to the flare tip to exclude air ingress. Header isolation (where fitted) (Gate Valves) — Car-sealed or interlocked-open valves so the flare path is never inadvertently blocked.

Critical Valve Points

Knock-out drum liquid drain

Control Valves

Automatic liquid-level draw-off from intermittent, often sour flare condensate.

Purge gas control

Control Valves

Maintains positive purge flow to the flare tip to exclude air ingress.

Header isolation (where fitted)

Gate Valves

Car-sealed or interlocked-open valves so the flare path is never inadvertently blocked.

Unit-Level Valve Strategy

  • Flare header isolation is avoided by design wherever possible - the header must always have a path to atmosphere; where isolation exists it is car-sealed or interlocked open
  • Knock-out drum liquid level and drain valves must handle intermittent, often sour or pyrophoric condensate
  • Water-seal and purge-gas control valves maintain a positive purge to keep air out of the flare tip - control-valve reliability here is a safety function, not a process one

Equipment in this Unit

Fluids in this Unit

Governing Standards

API 521API 537ASME Section VIII

Related process units

Reviewed by Process Engineering, Vajra Industrial SolutionsDiscipline: Valve Service SpecificationLast reviewed: 20 June 2026

Connected Engineering

Sourcing valves for a Flare System?

Send your unit valve list — we supply the full set (Control Valves, Gate Valves) with certification matched to API 521, in one PO.

Engineering references