Process Units
Process Unit Valve Reference

Valves for the Flare System

Collects and safely combusts relief and blowdown gas from across the plant. Its valves must remain leak-tight for years while guaranteeing open-path reliability the one time the system is called upon.

Oil & Gas RefiningPetrochemicalGas ProcessingLNG

What are the critical valves in a Flare System?

Knock-out drum liquid drain (Control Valves) — Automatic liquid-level draw-off from intermittent, often sour flare condensate. Purge gas control (Control Valves) — Maintains positive purge flow to the flare tip to exclude air ingress. Header isolation (where fitted) (Gate Valves) — Car-sealed or interlocked-open valves so the flare path is never inadvertently blocked.

Critical Valve Points

Knock-out drum liquid drain

Control Valves →

Automatic liquid-level draw-off from intermittent, often sour flare condensate.

Purge gas control

Control Valves →

Maintains positive purge flow to the flare tip to exclude air ingress.

Header isolation (where fitted)

Gate Valves →

Car-sealed or interlocked-open valves so the flare path is never inadvertently blocked.

Unit-Level Valve Strategy

  • Flare header isolation is avoided by design wherever possible - the header must always have a path to atmosphere; where isolation exists it is car-sealed or interlocked open
  • Knock-out drum liquid level and drain valves must handle intermittent, often sour or pyrophoric condensate
  • Water-seal and purge-gas control valves maintain a positive purge to keep air out of the flare tip - control-valve reliability here is a safety function, not a process one

Equipment in this Unit

Fluids in this Unit

Governing Standards

API 521API 537ASME Section VIII

Related process units

Reviewed by Process Engineering, Vajra Industrial SolutionsDiscipline: Valve Service SpecificationLast reviewed: 20 June 2026

Connected Engineering

Sourcing valves for a Flare System?

Send your unit valve list — we supply the full set (Control Valves, Gate Valves) with certification matched to API 521, in one PO.

Engineering references