Compressed Air service
Service Selection

Butterfly Valves for Compressed Air Service

Which butterfly valves configuration suits Compressed Air (N₂ / O₂ mixture), in which material, to which standard — from real service data, with the pitfalls flagged.

Which butterfly valves for Compressed Air?

Butterfly Valve (wafer, DI or aluminium) - Large-bore plant air distribution headers - low cost, compact. Typical service window: 5–10 bar (instrument/plant air); up to 40 bar (high-pressure air), Ambient to 60°C (post-cooler discharge).

Recommended Configurations

Butterfly Valve (wafer, DI or aluminium)

Large-bore plant air distribution headers - low cost, compact.

Body Material for Compressed Air

Rated from real compatibility data - click any material for the full decision page.

Governing Standards for Compressed Air Service

ASME B16.34BS EN ISO 6358 (flow capacity)ISO 8573 (compressed air quality)

What to Avoid in Compressed Air Service

  • Applies to this type: Large-bore butterfly valves in pulsating or compressor discharge service without surge analysis
  • Cast iron valves in instrument air service (risk of internal corrosion contaminating air supply)
  • Plastic-bodied valves above 10 bar or in environments where UV degradation is a risk

Service Considerations

  • Instrument air must be oil-free and dry - oil contamination damages positioners and instruments
  • Moisture separators and filters required at all panel and instrument connection points
  • Receiver tank safety valves must be IBR-certified for vessels >0.5 m² heating surface
  • Compressed air lines carrying > 7 bar must be inspected per Factories Act and Pressure Vessel regulations

Other valve types for Compressed Air

Butterfly Valves for other services

Reviewed by Process Engineering, Vajra Industrial SolutionsDiscipline: Process & Fluid Service EngineeringLast reviewed: 20 June 2026

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