Process Units
Process Unit Valve Reference

Valves for the Hydrotreating Unit

Removes sulphur, nitrogen and metals from fuel fractions using hydrogen over a catalyst bed. High-pressure hydrogen service with sour-gas byproducts drives both metallurgy and valve-standard selection.

Oil & Gas Refining

What are the critical valves in a Hydrotreating Unit?

Reactor feed/effluent isolation (Gate Valves) — High-pressure hydrogen service ahead of and after the catalyst reactor. Recycle gas compressor isolation (Ball Valves) — DBB isolation for the sour, high-pressure recycle-hydrogen loop. Sour water / amine interface (Control Valves) — Level control on the high-pressure separator handling H2S-laden condensate.

Critical Valve Points

Reactor feed/effluent isolation

Gate Valves

High-pressure hydrogen service ahead of and after the catalyst reactor.

Recycle gas compressor isolation

Ball Valves

DBB isolation for the sour, high-pressure recycle-hydrogen loop.

Sour water / amine interface

Control Valves

Level control on the high-pressure separator handling H2S-laden condensate.

Unit-Level Valve Strategy

  • High-pressure hydrogen embrittles susceptible steels - material selection follows hydrogen-service guidance (ASME B31.12) alongside standard pressure-class rules
  • NACE MR0175 / ISO 15156 sour-service material limits apply to every wetted part downstream of the H2S-forming reactor section
  • Recycle-gas compressor and make-up hydrogen isolation are DBB by default given the flammability and pressure of the service

Equipment in this Unit

Fluids in this Unit

Governing Standards

Related process units

Reviewed by Process Engineering, Vajra Industrial SolutionsDiscipline: Valve Service SpecificationLast reviewed: 20 June 2026

Connected Engineering

Sourcing valves for a Hydrotreating Unit?

Send your unit valve list — we supply the full set (Gate Valves, Ball Valves, Control Valves) with certification matched to NACE MR0175 / ISO 15156, in one PO.

Engineering references