Valve Standard Reference

API 6D

American

Specification for Pipeline and Piping Valves

API 6D is the most widely cited standard for pipeline and piping valves in the oil and gas industry.

Overview — API 6D

API 6D is the most widely cited standard for pipeline and piping valves in the oil and gas industry. It covers design, manufacturing, testing, inspection, and documentation requirements for ball valves, gate valves, check valves, plug valves, and through-conduit gate valves used in petroleum and natural gas pipelines. API 6D compliance is mandatory for all major oil companies including Saudi Aramco, ADNOC, ONGC, IOCL, and GAIL.

Scope

Applies to full-opening and reduced-opening ball valves, gate valves (including through-conduit and slab types), check valves (swing type), plug valves, and through-conduit gate valves for pipeline service. Covers NPS ½" to 60" in pressure classes 150 to 2500.

Applicable Valve Types

Ball Valves — floating and trunnion-mounted

Gate Valves — through-conduit, slab, double-expanding

Check Valves — swing type

Plug Valves — lubricated and non-lubricated

Applicable Pressure Classes

Class 150Class 300Class 600Class 900Class 1500Class 2500

Key Requirements — API 6D

01.

Body and bonnet wall thickness per pressure class and temperature

02.

Body cavity relief (BCR) provision for thermal expansion of trapped fluid

03.

Anti-static device between ball/disc and stem

04.

Emergency sealant injection fittings on stem and body seats

05.

Double-block-and-bleed (DBB) capability for isolation service

06.

Fire-safe design per API 607 or API 6FA (when specified)

07.

Pigging capability — full-bore (ID ≥ pipe bore) for piggable pipelines

08.

Positive material identification (PMI) of all pressure-containing parts

09.

Low-emission stem packing per ISO 15848-1/2 (when specified)

Testing Requirements — API 6D

Shell test: 1.5× rated pressure, 15 minutes minimum, zero leakage

Seat leakage test: 1.1× rated pressure, per API 598 leak class

Back seat test (if applicable): 1.1× rated pressure

Anti-static device test: <10 ohm resistance

Torque measurement at maximum differential pressure

Hydrostatic test certificate required for all valves

Documentation Required for API 6D Compliance

API 6D monogram licence certificate

Material Test Reports (MTRs) per EN 10204 3.1 or 3.2

Dimensional inspection report (DI report)

Hydrostatic test certificate (per API 598 / API 6D)

Anti-static test record

Functional operation test record

Positive Material Identification (PMI) report

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