Valve Standard Reference

API 622

American

API 622 - Type Testing of Process Valve Packing for Fugitive Emissions

API 622 specifies type testing requirements for compression packing used in gate, globe, and other rising-stem valves to qualify packing sets for fugitive emissions service - complementing API 641 for ball valve stem seals.

Overview - API 622

API 622 specifies type testing requirements for compression packing used in gate, globe, and other rising-stem valves to qualify packing sets for fugitive emissions service - complementing API 641 for ball valve stem seals.

Scope

API 622 defines type testing procedures for valve packing systems to demonstrate compliance with fugitive emissions requirements. The test uses a 2-inch Class 600 gate valve as the reference valve, subjected to 1,500 thermal cycles while monitoring helium leak rates at the stem packing. Packing that passes API 622 is qualified for service in valves where fugitive emissions control is required by environmental regulations.

Applicable Valve Types

Gate Valves

Globe Valves

Applicable Pressure Classes

Class 150Class 300Class 600Class 900Class 1500

Key Requirements - API 622

01.

Test valve: 2-inch Class 600 gate valve with rising stem

02.

Test fluid: helium at 600 psig (41 bar g)

03.

Thermal cycling: 1,500 cycles between ambient and 450°F (232°C)

04.

Acceptance: leak rate not to exceed 100 ppm v/v (EPA Method 21 equivalent)

05.

Packing qualification applies to the specific packing set, stuffing box geometry, and stem diameter tested

06.

Third-party witness testing at accredited laboratory required for qualification certificate

Testing Requirements - API 622

1,500 thermal cycle helium leak test

Witnessed by independent third party

Documentation Required for API 622 Compliance

API 622 qualification certificate with packing manufacturer

Test report with cycle data and leak measurements

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