Valve Standard Reference

API 624

American

API 624 - Type Testing of Rising and Setting Stem Valves Equipped with Graphite Packing for Fugitive Emissions

API 624 extends API 622 by specifying complete valve-level fugitive emissions type testing for gate and globe valves equipped with graphite packing - a valve-level certification complementing the packing-level API 622 test.

Overview - API 624

API 624 extends API 622 by specifying complete valve-level fugitive emissions type testing for gate and globe valves equipped with graphite packing - a valve-level certification complementing the packing-level API 622 test.

Scope

API 624 requires type testing of a complete gate or globe valve assembly with graphite packing to demonstrate fugitive emissions compliance under thermal cycling. Unlike API 622 which tests the packing set only, API 624 tests the entire valve (body, bonnet, stem, packing box, and packing) as a system. 1,500 thermal cycles at 450°F and 600 psig helium, with leak rate measurement at each cycle interval. Valves passing API 624 receive qualification as a valve model for fugitive emissions service.

Applicable Valve Types

Gate Valves

Globe Valves

Applicable Pressure Classes

Class 150Class 300Class 600Class 900Class 1500Class 2500

Key Requirements - API 624

01.

Complete valve assembly test (not just packing): 2-inch Class 600 gate or globe valve

02.

Test fluid: helium at 600 psig; temperature: ambient to 450°F (232°C) cycling

03.

1,500 thermal cycles with leak measurement after cycles 100, 200, 400, 600, 800, 1000, 1200, 1500

04.

Acceptance: leak rate not to exceed 100 ppm v/v at any measurement point

05.

Packing adjustment allowed only at specific intervals per the test protocol

06.

Valve passes as a model family - all sizes/classes of same bonnet design qualified

Testing Requirements - API 624

1,500 thermal cycle helium leak test on complete valve assembly

ISO 21049 or ASME B16.34 dimensional compliance verification

Documentation Required for API 624 Compliance

API 624 type test certificate for valve model

Third-party witnessed test report

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