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Valve Material Reference

ASTM A494 M35-1 Valve

Cast Monel M35-1 (Nickel-Copper Alloy)

ASTM A494 Grade M35-1 is the cast nickel-copper alloy (Monel) used for valve bodies and pressure-retaining castings in hydrofluoric acid (HF), saltwater, and reducing acid applications.

Form

Cast

Max Temp

+482°C (+900°F)

Min Temp

−73°C (−100°F)

Category

Nickel Alloy

Chemical Composition — ASTM A494 M35-1

Ni 63.00% min (balance), Cu 26.00–33.00%, Fe ≤ 3.50%, Mn ≤ 1.50%, Si ≤ 1.25%, C ≤ 0.35%

Temperature Range

−73°C to +482°C (−100°F to +900°F)

Maximum Temperature

+482°C (+900°F)

Minimum Temperature

−73°C (−100°F)

Equivalent Grades — ASTM A494 M35-1

StandardEquivalent Grade
ASTMA494 M35-1 (cast) / B164 Monel 400 (wrought bar)
UNSN04500 (approximate cast equivalent)
TradenameMonel M35-1 (Huntington / Special Metals)

Suitable Services

HF alkylation (STRATCO / Equistar process) — Monel M35-1 is mandatory for valve bodies, stems, and trim in contact with HF

Offshore seawater cooling — saltwater corrosion resistance, better than duplex in low-velocity seawater

Hydrochloric acid service — reducing acid below oxidising threshold

Sodium hydroxide (caustic) service — superior to stainless in hot concentrated caustic

Brine and salt processing — evaporators, crystallisers, valve isolation

Not Suitable For

Oxidising acids (nitric acid, hot concentrated H₂SO₄) — Hastelloy C-276 preferred

High-temperature above 482°C — mechanical strength falls; use Inconel 625 or 718

Aerated HF — can cause stress corrosion cracking; specific deaeration may be required

Valve Body Applications

HF alkylation unit valve bodies — hydrofluoric acid at all concentrations (key refinery material)

Seawater service valve bodies — offshore platforms, marine ballast, cooling water

Reducing acid valve bodies — sulfuric, hydrochloric (below aeration threshold)

Caustic (NaOH) service valve bodies — where chloride contamination is present

Trim Applications

Seat rings and plug trim for corrosion-resistant valve trim in HF service

Stems and packing glands in Monel ball and gate valves

Typical Valve Types in ASTM A494 M35-1

Ball valves

Gate valves

Globe valves

Check valves

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We supply ASTM A494 M35-1 (Cast Monel M35-1 (Nickel-Copper Alloy)) gate valves, globe valves, ball valves, check valves, and more. Full certification documentation — EN 10204 3.1/3.2 MTCs, hydro test certs — as standard.